Mumbai Metro Line 5

Mumbai Metro Line 5 – Thane–Bhiwandi–Kalyan Corridor Transformation

Mumbai Metro is a rapid transit system designed to ease traffic congestion and enhance connectivity across Mumbai. With multiple operational and upcoming lines, Mumbai Metro ensures faster, safer, and more efficient daily commuting for millions.

The Mumbai Metro Orange Line, or Metro Line 5, is a key transit route connecting Thane, Bhiwandi, and Kalyan. The project is expected to be completed by December 2025.

Things to Know About Mumbai Metro Line 5

Mumbai Metro Line 5 is a planned rapid transit route that will link Mumbai and the suburbs of Thane and Bhiwandi. The proposed line is being developed by the Mumbai Metropolitan Region Development Authority (MMRDA). It is a part of the broader Mumbai Metro project, which aims to give city dwellers a more comfortable and effective transit system.

The Orange Line is a 24.90-kilometer elevated route that links the suburbs of Thane, Bhiwandi, and Kalyan. The line will be built in two stages and have 17 stations. Additionally, it will offer communication between the current Central Railway, the planned Metro Line 12 (Kalyan to Taloja), and the continuing Metro Line 4 (Wadala to Kasarvadavali). This will greatly improve rail-based access to local government and commercial establishments as well as landmarks.

The Maharashtra government approved the Detailed Project Report (DPR) for this ₹8,416 crore project in October 2017. The foundation stone was laid by the Prime Minister of India in December 2018. With several interchanges linking to other metro lines, including the Green Line-4 at Kapurbawdi and the Navi Mumbai Line-1 at Taloja, as well as bus and suburban rail services, the Orange Line is anticipated to open in 2025.

Metro Line 5 will provide commuters with a more practical and effective form of transportation by drastically cutting down on current journey times once it is finished. There will be a 50% to 75% reduction in commute time for commuters. For inhabitants of Thane, Bhiwandi, and Kalyan who depend on buses and local trains to commute to Mumbai, the Orange Line is expected to bring much-needed relief. 

  • Here are some key facts about the Mumbai Metro Orange Line (Line 5):
  • Project Name: Mumbai Metro Line 5 (Orange Line)
  • Corridor: Thane – Bhiwandi – Kalyan
  • Length: Approx. 24.9 km
  • Type: Elevated and partially underground metro line
  • Stations: 17 stations planned
  • Estimated Cost: ₹8,416 crore
  • Approval Date: October 2017 (by Maharashtra Cabinet)
  • Foundation Stone: Laid in December 2018 by the Prime Minister of India
  • Implementing Agency: Mumbai Metropolitan Region Development Authority (MMRDA)
  • Expected Completion: December 2025

Phases of Construction 

The construction of Mumbai Metro Line 5 is divided into phases to ensure systematic progress and timely completion. Each phase focuses on different sections of the corridor, incorporating elevated and underground stretches across Thane, Bhiwandi, and Kalyan for seamless connectivity.

First Phase: Thane to Bhiwandi

The initial segment of Mumbai Metro Line 5, stretching from Thane to Bhiwandi, was awarded to Afcons Infrastructure. Construction began in February 2020, with the first pier top installed in Thane by January 2021. By December 2022, the MMRDA reported that 73.34% of station construction and 65% of overall work had been completed. 

A significant milestone was achieved on January 22, 2023, when the 550-meter viaduct over Kasheli Creek was completed in just 123 days. That same month, Afcons successfully constructed 9.3 km of viaducts. As of June 6, 2023, MMRDA confirmed that 79% of the civil work for Phase 1 had been completed.

As of February 2024, MMRDA has released tenders for six sets of six-car metro trains for Mumbai Metro Line 5. Through the Bhiwandi Metro Station, the trains will run between Thane and Kalyan Metro Stations. The tender value, which includes many charges, is Rs. 2,640.72 crore. The train coaches will need to be maintained for 15 years by the winning bidder.

Second Phase: Bhiwandi to Kalyan

The second phase of Mumbai Metro Line 5 extends from Bhiwandi to Kalyan and is a crucial link to enhance connectivity in the Mumbai Metropolitan Region. The Delhi Metro Rail Corporation (DMRC) has been appointed to finalize the route alignment and prepare the Detailed Project Report (DPR). This phase will include a combination of elevated and possibly underground sections, addressing geographical and infrastructural challenges to ensure seamless integration with the first phase.

Mumbai Metro Line 5 Completion Date

Mumbai Metro Line 5 is expected to be completed by December 2025, as per the latest updates from MMRDA. The project is progressing in phases, with significant advancements already made in the Thane-Bhiwandi section, bringing the metro closer to enhancing regional connectivity and easing traffic congestion.

Mumbai Metro Line 5 Route Map

Kapurbawdi, Balkum Naka, Kasheli, Kalher, Purna, Anjur Phata, Dhamankar Naka, Gopal Nagar, Temghar, Rajnouli Village, Govegaon MIDC, Kongaon, Sahajanand Chowk, Durgadi Fort, Bhiwandi, Sonale, and Kalyan are among the 17 stations on Mumbai metro line 5.

The Orange Line will start in Thane at the Kapurbawdi Junction and finish in Bhiwandi at Kalyan. One of the busiest highways in the Mumbai Metropolitan Area, Ghodbunder Road, would be the route of the line. Additionally, it is anticipated that the line will reduce traffic on this route.

Mumbai Metro Line 5 Contractors

ContractContractor
DPR PreparerDelhi Metro Rail Corporation (DMRC)
Line-5’s General Consultant (GC)SYSTRA – Consulting Engineers Group – Systra MVA Consulting (India) Ltd. (SYSTRA – CEG JV)
Line-12’s General Consultant (GC)SYSTRA MVA Consulting – DB Engineering & Consulting JV
Line-5’s Detailed Design Consultant (DDC)Bidding Underway
CA28: Construction between Kapurbawadi – Dhamankar Naka (12.811 km viaduct & 7 stations)Afcons Infrastructure Ltd.
CA-151: Kasheli Depot’s Construction4 Bids Received in January 2023
CA-159: 6800 MT of head-hardened rails for Line-5Jindal Steel & Power Ltd. (JSPL)

Mumbai Metro Line 5 is set to transform connectivity between Thane, Bhiwandi, and Kalyan by offering a faster, more efficient, and eco-friendly mode of transport. With significant progress in construction and a projected completion by December 2025, the line promises to reduce traffic congestion, boost local economies, and improve daily commutes. Once operational, it will be a game-changer for the Mumbai Metropolitan Region’s public transportation network.

Latest News

On April 13, 2025, Afcons Infrastructure successfully launched a 65-meter-long open web girder (OWG) bridge for Mumbai Metro Line 5. The 456 MT steel bridge, fabricated by Eurocoustic Products in Daman, was installed over the Vasai–Diva railway line near Anjurphata, between Purna and Anjurphata stations. Measuring 12.7m wide and 10.2m tall, the structure was positioned using Strand Jacks and Hillman Rollers.

The OWG bridge is a vital component of the 12.811 km. The OWG bridge is a vital component of the 12.811 km Package CA-28 (Line-5A), which spans between Kapurbawadi and Bhiwandi. This section includes seven stations along the route: Kapurbawadi, Balkum Naka, Kasheli, Kalher, Purna, Anjurphata, and Dhamankar Naka, significantly enhancing connectivity across the eastern suburbs of the Mumbai Metropolitan Region., significantly enhancing connectivity across the eastern suburbs of the Mumbai Metropolitan Region.


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